980+1020 Double Layer Roof Tile Roll Forming Machine

Core Features

• Dual-Specification Synchronous Production: Equipped with independent upper and lower forming stations, it can produce 980mm and 1020mm metal tiles at the same time or switch between the two specifications flexibly. The switching time is ≤15 seconds, which greatly improves production efficiency and meets the diverse needs of different construction projects.
• High Precision & Stable Performance: The forming rollers are made of high-quality 45# steel,经过 quenching and chrome plating treatment, which enhances wear resistance and corrosion resistance, ensuring the smooth surface and accurate size of the finished tiles (dimensional error ≤±1mm). The heavy-duty H-steel frame is welded integrally, with strong load-bearing capacity and no deformation during long-term high-speed operation.
• Intelligent Automatic Operation: Adopting PLC control system with HMI touch screen (Delta/Siemens optional), it realizes full-automatic operation including feeding, leveling, forming, cutting, and counting. The operation interface is simple and easy to learn, requiring only 1-2 operators, which effectively reduces labor costs and human errors.
• Energy-Saving & Cost-Effective: The dual servo drive system reduces energy consumption by 22% compared with traditional equipment, and the daily production capacity exceeds 8000 meters, with the waste rate controlled below 0.8%. Integrating two forming systems into one machine saves 40% of workshop space and 35% of equipment investment cost, which is a cost-effective choice for small and medium-sized manufacturers.
• Customizable & Wide Adaptability: It supports customized production of metal tiles with thickness ranging from 0.3mm to 0.8mm, and can process various raw materials such as pre-painted galvanized steel (PPGI), galvanized steel (GI), and aluminum-magnesium-zinc steel. The voltage can be customized according to regional needs (380V/415V/440V, 50Hz/60Hz, 3-phase) to adapt to different national power standards.
• Easy Maintenance & Reliable After-Sales: The modular design makes mold replacement and daily maintenance convenient and quick. The machine is equipped with emergency stop and safety protection devices to ensure operational safety. We provide 12-month warranty, 24/7 online technical support, video guidance, and spare parts supply to solve your worries in use.

Application Scenarios

This machine is widely used in the production of metal roofing and wall panels for various projects, including:

• Industrial plants, warehouses, and workshops • Commercial buildings, shopping malls, and exhibition halls

• Residential villas, low-rise houses, and prefabricated houses

• Light steel structure sheds, agricultural greenhouses, and scenic pavilions

• Municipal engineering, stadiums, and other large-scale construction projects

 

 Product Advantages

Compared with single-layer tile forming machines and traditional dual-machine combinations, the 980+1020 Double Layer Tile Forming Machine has obvious advantages: it saves space, reduces investment, improves production efficiency, and ensures product consistency. It is suitable for both large-scale factories with high output requirements and small and medium-sized enterprises with limited workshop space. With reliable quality, customizable configuration, and perfect after-sales service, it has been exported to more than 50 countries and regions including the United States, Canada, India, Russia, Australia, and the Middle East, winning wide recognition from global customers.