Product Overview
Engineered for premium architectural aesthetics, this 18-Roll 1000mm Glazed Tile Roll Forming Machine is a high-performance tile press designed to manufacture elegant, traditional-style metal roofing. Utilizing advanced cold-bending technology, the equipment transforms standard PPGI or galvanized steel coils into continuous, high-definition glazed tiles. With its robust 18-station roll forming system, this machine guarantees flawless surface finishes, precise interlocking dimensions, and superior structural integrity, making it the ideal choice for modern residential, commercial, and heritage restoration projects.
Core Technical Specifications
- Forming Stations: 18 precision-engineered roll stations for smooth, distortion-free profiling.
- Effective Width: 1000mm (Feed width typically 1200mm, customizable based on profile design).
- Material Compatibility: Pre-painted galvanized steel (PPGI), Galvalume (AZ), Aluminum; Thickness range: 0.3mm – 0.8mm.
- Forming Speed: 6–10 meters/minute (VFD-controlled, stepless speed adjustment).
- Cutting System: Hydraulic post-cutting with dual guide pillars; Cr12MoV die steel blades (HRC 58-62) ensuring burr-free cuts and a lifespan exceeding 1 million cycles.
- Control System: Industrial PLC with full-color touchscreen interface; supports automatic length setting, batch counting, and real-time fault diagnostics.
- Main Power: 7.5kW – 11kW heavy-duty motor with premium frequency converter for stable torque.
- Machine Weight: Approx. 4.5 – 6 Tons (Heavy-duty H-beam steel base for zero-vibration operation).
Unique Selling Points (USPs)
- 18-Roll Precision Profiling: The optimized 18-station forming line ensures gradual and uniform bending, eliminating surface micro-cracks, paint peeling, or edge waves, resulting in a mirror-like glazed tile finish.
- Heavy-Duty Hydraulic Shearing: Equipped with an oversized hydraulic station and dual-guide pillar cutting mechanism, guaranteeing perfectly perpendicular cuts without deforming the tile profile.
- Smart & User-Friendly Operation: The intuitive touchscreen PLC allows operators to input production parameters (e.g., tile length, quantity, pressing distance) in seconds. The system automatically compensates for cutting inertia, ensuring millimeter-level accuracy.
- Wear-Resistant Rollers: All forming rollers are crafted from high-grade 45# steel, CNC-machined, and treated with hard chrome plating and mirror polishing. This significantly reduces friction and prevents scratches on the coated steel sheets.
- Space-Saving & Cost-Efficient: Delivers high-end architectural roofing solutions using a single automated line, drastically reducing labor costs and maximizing ROI for metal building manufacturers.
Application Scenarios
- Residential Architecture: Luxury villas, private estates, and modern townhouses requiring durable yet aesthetically pleasing roofing.
- Commercial & Cultural Buildings: Boutique hotels, resorts, pavilions, museums, and historical renovation projects demanding a classic clay-tile look with modern steel durability.
- Urban Landscaping: Park structures, gazebos, and outdoor recreational facilities.
Comprehensive After-Sales Service
- Global Installation Support: Professional engineers available for overseas installation, commissioning, and operator training.
- Warranty & Maintenance: 12-month free warranty for core mechanical and electrical components; lifetime technical support via video calls or WhatsApp.
- Customization: We offer bespoke mold design and machine modification to meet specific regional roofing standards and unique architectural profiles.
