Product Overview
This dual-profile roll forming machine integrates two independent forming lines in one compact frame: the upper line produces 800mm imitation resin glazed tiles (16-roll precision forming) for decorative roofing, while the lower line manufactures 860mm corrugated steel sheets (18-roll high-strength forming) for industrial wall/roof cladding. Designed for metal building material manufacturers, it eliminates the need for separate single-profile machines, reducing workshop space by 40% and cutting equipment investment costs by 30%.
Key Technical Specifications
- Forming Lines: Dual independent systems (upper: 800mm tile; lower: 860mm corrugated sheet)
- Roll Count: Upper line – 16 rolls (optimized for curved tile profile); Lower line – 18 rolls (enhanced rigidity for thick-gauge steel)
- Material Compatibility: Pre-painted galvanized steel (PPGI), aluminum-zinc alloy (AZ), cold-rolled steel; Thickness range: 0.3–1.2mm
- Forming Speed: Adjustable 8–15m/min (frequency converter control, no step loss)
- Cutting System: Hydraulic shear with guide column alignment (cutting tolerance ≤±1mm, burr-free edges)
- Control System: Full-color touchscreen PLC (Siemens/Omron optional), supports automatic length setting, batch counting, and fault self-diagnosis
- Power Configuration: Main motor 15kW (dual-motor independent drive), hydraulic station 4kW, total power 19kW
- Machine Dimensions: 12m (L) × 1.8m (W) × 2.2m (H); Weight: ~8 tons
Unique Selling Points (USPs)
- Space-Efficient Dual Output: Produce two high-demand profiles simultaneously – 800mm tiles for residential/commercial roofing (aesthetic appeal) and 860mm sheets for industrial warehouses (structural strength).
- Precision Forming Technology: Upper line uses 16 rolls with CNC-machined roller surfaces (hard chrome plated, Ra≤0.8μm) to ensure smooth tile curves; lower line’s 18 rolls distribute pressure evenly, preventing sheet deformation even at 1.2mm thickness.
- Smart Operation: Touchscreen interface allows operators to switch between profiles in <2 minutes, adjust forming speed on-the-fly, and monitor real-time production data (e.g., output count, energy consumption).
- Low Maintenance Design: Quick-change roller system (no tools required for basic adjustments), sealed hydraulic cylinders , and modular electrical components (easy troubleshooting).
Application Scenarios
- 800mm Imitation Resin Tiles: Villa roofs, tourist resort buildings, historical renovation projects (mimics traditional clay tile aesthetics with modern durability).
- 860mm Corrugated Sheets: Steel structure factories, logistics warehouses, agricultural sheds, temporary construction offices (high wind/snow load resistance, easy installation).
After-Sales Support
- Installation: On-site engineer guidance + video tutorials.
- Warranty: 12 months for mechanical parts, lifetime technical support via email/WhatsApp.
