Product Overview:
Our Automatic Light Bracket Roll Forming Production Line is a comprehensive, all-in-one manufacturing solution designed for the lighting infrastructure and metal fabrication industries. This advanced production line seamlessly integrates four critical processes: Automatic Decoiling, Text Embossing, Hydraulic Punching, and Precision Bending. It is specifically engineered to produce high-strength, durable brackets and frames for street lights, industrial lighting, and solar lamp posts. By combining these processes into a single continuous line, we help manufacturers significantly reduce labor costs and maximize production efficiency.
Key Production Processes & Features:
- 1. Heavy-Duty Automatic Decoiler (Uncoiling System):
The line starts with a robust hydraulic or motorized decoiler capable of handling heavy steel coils. It ensures smooth and stable material feeding into the forming station, equipped with an automatic loading cart for quick coil changes and minimal downtime.
- 2. Precision Text Embossing Unit:
Unique to this lighting bracket line, the integrated embossing unit can press custom text, logos, or anti-slip textures directly onto the metal surface during the forming process. This adds brand value and functional grip to the final light brackets without requiring secondary processing.
- 3. High-Speed Hydraulic Punching System:
Equipped with a multi-station hydraulic punching unit, the machine accurately punches mounting holes, alignment slots, and wiring holes on the brackets. The punching position is controlled by a high-precision encoder, ensuring perfect hole alignment for easy on-site installation.
- 4. Accurate Bending & Roll Forming Station:
The core forming station uses premium GCr15 bearing steel rollers with CNC-machined precision. It continuously bends the flat metal strip into the desired complex cross-sections (U-channel, C-shape, or custom light frame profiles) with strict dimensional tolerance.
- 5. Intelligent PLC Control & Cutting:
The entire production line is synchronized by an advanced PLC system (Siemens/Mitsubishi) and HMI touch screen. Operators can easily set parameters for length, quantity, punching patterns, and embossing depth. The line ends with a flying shear or hydraulic cutting system for clean, burr-free cuts.
Technical Specifications:
- Applicable Material: Galvanized Steel, Galvalume, Stainless Steel, Aluminum
- Material Thickness: 1.5mm – 4.0mm (Customizable)
- Coil Width: Typically 200mm – 600mm
- Forming Speed: 8 – 20 meters/minute (Adjustable based on punching/embossing complexity)
- Punching Force: High-tonnage hydraulic system for thick steel plates
- Embossing Depth: Adjustable according to customer's text/logo design
- Control System: PLC + HMI Touch Screen + Servo Motor Drive
Applications:
This integrated production line is ideal for manufacturing:
- Brackets for street lights and highway lighting poles.
- Mounting frames for industrial warehouse lighting systems.
- Support structures for solar-powered lamp posts.
- Custom metal brackets requiring embossed logos or identification text.
Why Partner With Us?
We specialize in custom roll forming solutions. From designing the roller dies based on your specific bracket drawings to providing on-site installation and training, our engineering team ensures your production line runs smoothly from day one. Contact us today to discuss your custom lighting bracket manufacturing needs!
