Product Overview
Maximize your production efficiency and save workshop space with our advanced Triple Layer Roll Forming Machine. This versatile 3-in-1 solution integrates three distinct forming stations into a single unit: two fixed layers for standard roofing sheets (980mm and 1020mm widths) and a third interchangeable layer designed for floor decks or other custom profiles. Engineered for the modern construction industry, this machine offers the ultimate flexibility for manufacturers producing a wide variety of metal building materials.
Key Features
- 3-in-1 Versatility: Capable of producing three different sheet profiles (980 Trapezoidal, 1020 Trapezoidal, and an Interchangeable Floor Deck/Custom profile) without needing three separate machines.
- Interchangeable System: The third layer features a quick-change cassette design, allowing operators to swap rollers to produce different floor deck or wall panel profiles efficiently.
- Space-Saving Design: Combines the functionality of three machines into one compact footprint, significantly reducing factory space requirements.
- Independent PLC Control: Each layer operates with an independent computer control system (or synchronized system based on configuration), ensuring precise cutting lengths and high-speed production.
- Heavy-Duty Construction: Built with high-grade steel frames and precision-machined rollers (material: 45# steel with chrome plating) to ensure durability and long service life.
Technical Specifications
- Machine Type: Triple Layer / 3-in-1 Roll Forming Machine.
- Profiles Produced:
- Layer 1: 980mm Width Trapezoidal Roof Sheet.
- Layer 2: 1020mm Width Trapezoidal Roof Sheet.
- Layer 3: Interchangeable Floor Deck / Custom Panel (e.g., 510mm, 600mm, or other custom shapes).
- Material Thickness: 0.3mm – 0.8mm (Color Steel) / 0.8mm – 1.2mm (Floor Deck - depending on profile).
- Forming Speed: Approx. 15–18 meters/minute (varies by profile).
- Main Motor Power: 7.5kW × 3 (or vector frequency control).
- Control System: PLC with Touch Screen (Delta/Siemens/Mitsubishi optional).
- Roller Material: 45# Steel, surface chrome-plated, hardness 55-58 HRC.
- Cutting System: Hydraulic Cutting with Mold.
Applications
Ideal for producing high-quality roofing sheets, wall panels, and structural floor decks for:
- Industrial warehouses and factories.
- Commercial shopping malls and supermarkets.
- Residential steel structure housing.
- Exhibition centers and stadiums.
