Product Overview
The 28-Roll 900mm Floor Deck Roll Forming Machine is an advanced, heavy-duty cold roll forming equipment engineered specifically for manufacturing high-strength steel floor decks. Utilizing a robust 28-station forming system, this machine ensures uniform bending pressure and precise profiling for thick-gauge steel sheets. It produces 900mm effective width panels that serve as permanent formwork and structural reinforcement in modern composite floor systems. Designed for steel structure manufacturers and construction material suppliers, this steel deck press combines exceptional load-bearing capacity with intelligent automation to maximize production efficiency.
Core Technical Specifications
- Forming Stations: 28 precision-engineered roll stations for optimal structural profiling.
- Profile Model: 900mm Floor Deck (Feed width: approx. 1000mm; Effective width: 900mm).
- Material Compatibility: Galvanized Steel, PPGI, Aluminum-Zinc; Thickness range: 0.8mm – 1.5mm (Heavy-duty capability).
- Forming Speed: 8–12 meters/minute (VFD frequency control for stepless adjustment).
- Cutting System: Hydraulic post-cutting with Cr12MoV die steel blades (HRC 58-62), ensuring burr-free and precise cuts without panel deformation.
- Control System: Advanced PLC with full-color touchscreen interface; supports automatic length setting, batch counting, and real-time fault diagnostics.
- Main Power: 11kW – 15kW heavy-duty motor with premium frequency converter.
- Machine Weight: Approx. 8 – 10 Tons (Heavy-duty welded steel base for stable, zero-vibration operation).
Unique Selling Points (USPs)
- 28-Roll Heavy-Duty Profiling: The optimized 28-station forming line guarantees uniform bending pressure, eliminating surface micro-cracks and ensuring high structural integrity for thick-gauge steel.
- High Load-Bearing Capacity: Produces 900mm floor decks with superior rib design, providing excellent shear connection with concrete and reducing the need for additional reinforcement.
- Wear-Resistant Rollers: All forming rollers are crafted from high-grade 45# steel, CNC-machined, and treated with hard chrome plating to reduce friction and extend service life.
- User-Friendly Smart Operation: The intuitive PLC touchscreen allows operators to input production parameters in seconds, significantly reducing labor costs and minimizing operational errors.
- Space-Saving Design: As a dedicated single-layer floor deck machine, it occupies less floor space compared to double-layer models, making it perfect for workshops with limited space.
Application Scenarios
- Steel Structure Buildings: Multi-story commercial buildings, industrial plants, and logistics centers.
- Composite Floor Systems: High-rise steel structures requiring permanent formwork and structural reinforcement.
- Infrastructure Projects: Airport terminals, railway stations, sports stadiums, and large-scale warehouses.
Comprehensive After-Sales Service
- Global Installation Support: Professional engineers available for overseas installation, commissioning, and operator training.
- Warranty & Maintenance: 12-month free warranty for core mechanical and electrical components; lifetime technical support via video calls or WhatsApp.
- Customization: We offer bespoke mold design and machine modification to meet specific regional flooring standards and unique profile requirements.
